Definition
A lap is a rotating disc mounted to the horizontal spindle of a faceting machine, against which a gemstone preform is held at a controlled angle. The lap's surface performs the cutting or polishing work; the machine provides rotation, alignment, and stone holding.
Classification by bond
Laps are classified principally by the bond that holds the abrasive material to the substrate. Common bond types include:
- Sintered metal. Abrasive grains are densely packed in a metal matrix and fused under heat and pressure. Long working life and aggressive cut rate.
- Plated. A single monolayer of abrasive grains is electroplated to a steel substrate. Relatively short working life but exposes fresh cutting edges quickly.
- Resin-bonded. Abrasive grains are embedded in a resin matrix that wears gradually, exposing fresh material. Standard for pre-polish stages.
- Ceramic or composite. Used for fine-grit polishing; bond structure varies by manufacturer. Examples include Crystalite, Dynasty, and Last Lap lines.
- Tin-bonded ("BATT"). A specific pre-polish and polish lap format using a soft tin-alloy matrix; identified with Gearloose Lapidary's BATT product line.
Classification by grit
Grit is measured in mesh count (U.S.) or micron rating. Common cutting-lap grits run from 60 to 3,000 mesh; pre-polish commonly falls in the 3,000 to 14,000 range; final polish is performed at 50,000 mesh and finer, or with oxide polishing compounds applied to a master lap.
Master laps
A master lap is a bare substrate plate (typically aluminum or steel) used as a carrier for polishing compounds such as cerium oxide, tin-lead alloys, or diamond paste. The master lap itself is essentially non-consumable; the charged medium is the working surface and is replenished periodically.
Diameters
Laps for bench faceting machines are commonly produced in 6-, 8-, and 10-inch diameters. The 8-inch format is the de facto standard in North American practice. Spindle hole diameters are typically 1/2 inch.
Consumable behavior
Diamond cutting laps may last many hundreds of cutting hours. Polishing laps and adhesive polish sheets are replaced more frequently; adhesive sheets typically last for a single stone or a small number of stones depending on species.